PRODUCTION TECHNOLOGY
With our 80.000 tons/year casting capacity, we produce parts between 0.3 kg and 185 kg for the automotive, machinery, hydraulic and construction industries.
90% of our total production consists of spheroidal graphite cast iron and 10% consists of lamellar graphite cast iron.
In our HWS grade automatic horizontal molding line; two horizontal flasks with mold size of 900x700x250/250, 1500 molds/shift and in our HWS grade automatic horizontal molding line; two horizontal flasks with mold size of 1100x1000x300/300, 450 molds/shift, and in our DISA 2110 MK3 automatic vertical molding line; one vertical flask with mold size of 500x400x100/315, 2200 molds/shift, we manufacture using sand mold technology with a total of 3 molding lines. We can produce cores from 0.2 kg to 50 kg with 15 cold box core machines with production capacities ranging from 10 lt to 65 lt.
Our processing facility, which serves different sectors with our investments in state-of-the-art CNC machines and additional investments to increase efficiency, carries out its activities in an area of 15,000 m² with its expert staff and 311,040 hours of installed production capacity.
All castings are ground, cleaned and painted using high-tech automatic grinding machines.
We serve our customers with the most up-to-date software versions in our engineering services and the newest and most efficient technology and processes in our production processes, together with our experienced and competent team in the sector.
In order to best meet the expectations of our customers, we carry out all testing requirements and quality control activities of casting parts according to international standards and norms.
We determine strategies and take steps to increase our customers' satisfaction through innovation activities and good practice examples that improve our sustainability performance in business processes or in the products and services we offer.
Engineering
In order to provide fast, accurate and optimum solutions to our customers, we have been using simulation programs, which we call virtual foundry, thermal analysis programs, which we call metal fingerprint, and 3D additive manufacturing programs for our customers' prototypes and special parts since 1996.
The basis of our successful processes in our machining facility is our expert engineering approach. We commission our projects with our own designed hydraulically driven machining fixtures and carry this out in our own fixture workshop.
Co-Designer Services
We provide our customers with traceable and reliable co-design support with our experienced and expert team.
- Casting Errors and Process improvements
- Model Equipment Design Optimization
- Part Co-Design
- 3D Sand Printer Applications (Sand Mold, Core)
- Technical Support in Process and Material Changes (Forging | Casting | Steel | Ductile Iron)
R&D
As Ferro Döküm, we are the first company in the casting industry to have the TS EN ISO 56002 "Innovation Management System" certificate.
Founded in 2017, our center, which has the first R&D Center certificate approved by the Ministry of Industry and Technology in the foundry sector, offers the fastest solution to R&D and P&D needs and demands with its own foundry in the iron casting sector in Turkey.
Our R&D center has registered patents and utility model documents and continues its work in this field without interruption.
Our center, which carries out its work within the scope of the international EU support program and the national support program, carries out university and industry cooperation projects. There are article publications in national and international journals, oral presentations and poster presentations in national and international conferences.
Our R&D center works on new types of cast iron materials that are not mass-produced in our company, adding them to our product portfolio, and provides services to our customers for use in manufacturing with 3D printer project studies.
Management Systems
IATF 16949
ISO 9001 Quality Management Systems
ISO 14001 Environmental Management System
ISO 50001 Energy Management System
ISO 45001 Occupational Health and Safety Management System
ISO 27001 IT Management System,
ISO 56002 Innovation Management Certificate,
In our company, which has the necessary documents, all business processes are organized in accordance with international management standards.